Increase your brand awareness with OTTO’s decoration services! Customizing your product has never been easier with our new and improved ordering process, quick and convenient order approvals, graphic support and no-hassle contracts. For more intricate projects, our graphic design team is ready to support you from conceptualization to the final product. Concepts are creatively presented in a professional, easy to read format that shows color and fabrication options and decorative techniques.

OTTO also provides domestic packaging services including, but not limited to, poly bagging, tagging, heat seal, patches and private labeling.

Custom hats caps & headwear

Domestic Decoration Services

How to order custom hats

Domestic custom Hats Order Process Step 1
Domestic custom Hats Order Process Step 2
Domestic custom Hats Order Process Step 3


  • We currently offer flat embroidery, 3D (puff) embroidery, and personalization using our top-of-the-line embroidery machines.
  • FREE digitizing service on 48 pieces or more up to 6,000 stitches
  • Low 12 piece minimum
  • Ships in 3-7 working days after virtual sample approval

*Foam truckers are not recommended for embroidery.

Plastisol Heat Transfer

  • Customize your headwear, garments and accessories with vibrant heat transfer or screen print up to 8 colors!
  • Low set up fees
  • Low 12 piece minimum
  • Ships in 10-13 working days after virtual sample approval

*5 Panel caps, foam front caps and t-shirts are best with this decoration technique.

Full Color Heat Transfer **NEW

  • Capabilities in full color and photographic images using industry leading screen-printed 4-color process heat transfer technology.
  • Each color in your art file will be produced using varying percentages of Cyan, Magenta, Yellow, & White (CMYW) to create brilliant full color designs.
  • Heat transfers are available in glossy or matte finish.
  • Low set up fees
  • Low 12 piece minimum
  • Ships in 7-10 working days after final sample approval

*5 Panel caps are best with this decoration technique.

Under Visor Decoration **NEW

  • Greater customization options domestically
  • Graphics covering up to 90% of a cap under visor
  • Uses full color heat transfer technologies

Domestic Digital Printing

  • Full color photos, intricate designs/logos with picture quality detail using state-of-the-art software.
  • Print seamless designs from front panels to visor while maintaining your garments original look and feel.
  • No Set Up Fees
  • Ships in 4-6 working days from approval of final sample.


Custom hats caps & headwear

Overseas Decoration Services

  • We offer 3D embroidery, custom inner tapings, woven labels, an assortment of appliques, rhinestones, sublimation and much more.
  • Custom build your style with visor options, sweatband, closures, colors and decorative applications, then preview your virtual sample in complete detail with front, back and side view decorated with your artwork!
  • Private label program
  • FREE digitizing and set-up
  • 144 piece minimum
  • Ships in 2-2 ½ months after final sample approval


Custom hats caps & headwear